Potato Chips Machines
We introduces a new revolution in frying technology for Circular / Rectangular Fryer require high heat requirements. It is a new batch fryer with a combination of Direct and Indirect heating gives you a more than 55% saving in Fuel and double the production capacity.
Potato Chips fryer
The rectangular fryer is a product in the intermediate range between th circular traditional "bhatti" and continuous fryers. This fryer has been conceptulized on the need for semi-automation without increasing the capacity of edible oil in manufacturing.
This fryer is best suited for low bulk density produts such as corn flakes, rice flakes, pellets etc. It can also be used for all kind of "wafers" and "namkeen"
Circular fryer is also called "bhatti"
The traditional "bhatti" has been taken and transformation to a oil or gas-fired or automatic burner powered circular fryer by jas enterprises. This new fryer has the added cushions of insulation and refractory lining. These enhancements mean that the manufacturing process becomes far more economical, envirement-friendly, and easier in terms of usage.
The circular fryer can be used for all products in a medium-scale production house. It is suitable for products such as potato wafers, banana wafers, farsan, pellers, sugar syrups, confecionery, soapapdi, milk based products, sweets, spices etc.
Jas enterprise offers two types of rectangular batch fryer with tilting system.
- Direct Heat Type rectangular batch fryer
- Indirect heat type rectangular batch fryer
Precisely engineered our rectangular batch fryer reflects the perfection in terms of quality and innovation. Our passion to develop high quality manufacturing machines is apparently visible in these machines, which have earned wide appreciation from our customers for their longevity and convenient operating. These rectangular batch fryers are offered by us at industry leading prices.
Rectangular batch type frying system Direct heat
Direct fryers are those in which the cooking oil is heated by an internal source in the fryer pan.
The rectangular fryer is product in the intermediate range between the batch type and continuous fryers. The unique feature of this fryer is its tilting system that enables unloading of products in a single stroke auto ignition burner thus automated temperature control that provide better and consistent product quality and saving in fuel and oil.
This fryer is best suited for low bulk density products such as corn flakes, rice flakes, kurkure (nicknack), pellets, onion flakes, potato, banana chips etc.
Rectangular batch type frying system (indirect heating)
Rectangular fryer is fabricated in stainless steel body having pan is mounted on a stainless steel body. The pan is having multiple opening for oil inlet from one side and outlet from the other side, the flow of oil is regulated by an oil circulating pump. The heated oil in the pan is coming from the heat exchanger and going out into the bucket type filter from the side of the pan. The pan is properly insulated from the bottom to avoid heat loss. Continuous bucket type filters for filtering the edible oil continuously. The frying system is connected with digital temperature controller and control panel. The unique feature of this fryer is its tilting system that enables unloading of products in a single stroke after frying for uniform and consistent product quality.
Approximate production capacity of rectangular batch fryer
|Products||Production Capacity||Fuel Consumption|
|Moong Dal||90-95 Kg per hour||11-12 Litter per hour|
|Channa Dal||100-110 Kg per hour||11-12 Litter per hour|
|Potato Chips||50-55 kg per hour||11-12 Litter per hour|
|Banana chips||50-55 kg per hour||11-12 Litter per hour|
Available models of rectangular batch fryer
|Model No||Pan Size||Type of Heat||Power / Fuel Consumption||Edible Oil Holding Capacity|
|Jas-RDF-50||4’.6” x 2. 6” ’x 10”||Direct||250 watt./ 150000 Kcal/hr.||130 to 145 Litter|
|Jas-RIF-50||4’.6” x 2. 6” ’x 10”||Indirect||250 watt./ 150000 Kcal/hr.||130 to 145 Litter|
Model number Configuration system for Jas enterprise's batch fryer
Normally batch fryer are used in Certain standard configurations only, however many combinations are possible, some of which are shown below:-
|Indirect Heat type||IDH|
|Direct Heat type||DH|
|With tilting system||T|
|Without tilting system||NT|
|Pan size||Either for Rectangular 50 or Circular 12”/ 18” /24” / 30/ 36”/ 42” and 60”|
Description of Circular Fryer
Jas enterprise offers two types of Circular batch fryer with tilting system.
- Direct heat type circular batch fryer with or without tilting system
- Indirect heat type circular batch fryer with or without tilting system
Circular fryer is made of stainless steel having pan diameter as per requirement. Fryer is also accompanied with eco-flam burner for frying which is connected with digital temperature controller and control panel. The fryer will be supplied with chimney for flue gas exhaust 6 ft. from ground.
Circular batch type frying system (indirect heating)
Circular batch fryers with inbuilt heat exchanger are revolution in frying technology. In these circular batch fryers edible oil is heated indirectly in a stainless steel coiled furnace having very high edible oil flow rates passing through it. This ensures very low metal temperatures, thereby avoiding the chances of any deterioration of edible oil and accumulation of particulate in stainless coils are fitted beneath the fry pan. The residual heat from the automatic burner is absorbed by the bottom of fry pan providing double heating system. This heated oil is directly supplied to fry pan and returns back via batch filter. Oil is heated with automatic diesel / natural gas / LPG burner. Circular fryer with inbuilt heat exchanger system gives efficiency of 92%. Circular batch fryer quickly and uniform heating of cooking oil with low film temperatures. Low oil volume promotes fast turn over and low fatty free acid level. It's a cost effective system, saves fuel up to 50%. It is a customised system designed as per the requirement. Minimal initial cost compared to thermic fluid based system. Auto shut system for temperature control. No risk of oil contamination by thermic fluid as whole system is edible oil heated. Compared to thermic fluid systems oil heater take very less space due to its vertical design. High quality insulation inside the oil heater for cools outer surfaces and avoids heat loss. High production of namkeen and chips products with reduced labour cost. The stainless steel tubes are self draining tuning design for cleaning. Clean and hygienic factory environment due to external heating system. Ready products can be in single stock due to tilting system.
Circular batch type frying system (Direct heating)
Direct fryers are those in which the cooking oil is heated by an internal source in the fryer.
Circular batch fryer provided with diesel or kerosene operated burner. Circular batch type fyer is insulated with ceramic blanket glass wool, refractory lining outer body fabricated in stainless steel body, these enhancements mean that the manufacturing process becomes far more economical, environment friendly, fully safe, easy to operate. This circular batch frying system is ideally suited for potato chips, banana chips and other low bulk density products like namkeens (salty snacks) indian sweets, this system is available in different sizes depending upon the production capacity.
Made of high graded raw materials these fryers provide quick frying of various food items required instantly. We offers these auto controlled circular batch fryer in multiple sizes 12”/18”/24”/ 30”/36”/42” and /60”, specifications and varieties.
Auto controlled circular batch fryer direct heating type’s main advantages are it will supplied with latest oil heating technology with inbuilt heat exchanger, bucket type continuous oil filtration system, complete material of construction is stainless steel 304 grade. These machine’s main advantage is that it saves more than 35% fuel compared to traditional system, spill free design reduce oil wastage, heat free working environment.
|Model No.||Type of Heat||Pan Dia||Products||Capacity|
|Jas-CDF-12||Direct||12"||Soan Papdi||40 kg sugar/hr.|
|Jas-CIF-12||Indirect||12"||Soan Papdi||40 kg sugar/hr.|
|JAS-CDF-18||Direct||18"||Bikaneri Bhujiya & Mava||20 to 25 kg/hr.|
|JAS-CIF-18||Indirect||18"||Bikaneri Bhujiya & Mava||20 to 25 kg/hr.|
|JAS-CDF-30||Direct||30"||Nylon Sev, Garlic Sev, Samosa, Kachori||20 to 35 kg/hr.|
|JAS-CIF-30||Indirect||30"||Nylon Sev, Garlic Sev, Samosa, Kachori||20 to 35 kg/hr.|
|JAS-CDF-36||Direct||36"||Papdi, All Types Gathiya & Sev||35 to 40 kg/hr.|
|JAS-CIF-36||Indirect||36"||Papdi, All Types Gathiya & Sev||35 to 40 kg/hr.|
|JAS-CDF-48||Direct||48"||Chana, Mung Dal, Coated Peanuts||40 to 50 kg/hr.|
|JAS-CIF-48||Indirect||48"||Chana, Mung Dal, Coated Peanuts||40 to 50 kg/hr.|
|JAS-CDF-60||Direct||60"||Potato Wafer, Banana Wafer||50 to 60 kg/hr.|
|JAS-CIF-60||Indirect||60"||Potato Wafer, Banana Wafer||50 to 60 kg/hr.|
Economic portable kerosene or diesel bhatti (furnace)
Economic diesel bhatti provided with diesel or kerosene operated burner bhatti is insulated with fire clay bricks body fabricated in mild steel body, these enhancements mean that the manufacturing process becomes far more economical, environment friendly, fully safe, easy to operate. This circular batch frying system is ideally suited for potato chips, banana chips and other low bulk density products like namkeens (salty snacks) Indian sweets, this system is available in different sizes depending upon the production capacity.
Made of high graded raw materials these fryers provide quick frying of various food items required instantly. We offers these economic circular batch fryer in multiple sizes having diferent burner size 8,12,14,16 and 18 inch specifications and varieties.
Available models of Economic Portable kerosene or diesel bhatti (Furnace)
|Model No.||Burner Inch||Blower HP|
Due to continuous improvements, we reserve the rights to alter and/or amend dimensions/design without prior notice.
The figure for capacities given are for guideline only may very force case to case and depending many factors.